*For the Veloster N intercooler, please click here*
The Forge Motorsport front mount uprated intercooler for the Hyundai i30N.
If you use a i30N for fast road or have a high performance tune in a hot climate, this product is essential. Utilising our industry leading bar and plate design alongside Solidworks CAD and flow simulation design (Computational Fluid Dynamics - CFD) to develop our high flow cast end tanks, the turbo side endtanks feature an internal divider to ensure the full volume of the stepped core is utilised.
The bar and plate core has over 129% more volume and an increase of frontal surface area over 71% (over the stock cooler) meaning the Forge Motorsport intercooler is the largest currently available on the market. To ensure we deliver optimum cooling efficiency, the development team created a fabricated ducting system that has been skilfully integrated into the superior design of this product.
The inlet and outlet sizes have been increased in diameter to 65mm, giving an increase of 27% more volume over the stock cooler to give perfect flow. The development team also added a custom hard pipe increasing the diameter by 14 mm to 64mm - up from the factory 50mm. This replaces the stock factory pipe on the hot side to ensure this package gives you all you need for maximum performance gains on high levels of tune.
The boost pipe and intercooler come in our standard black textured finish powder coat for maximum longevity.
During our extensive testing, we let the car heat soak on the dyno until the radiator fans tripped on and off (which gives an inlet temperature of around 40°C), we then did a dyno pull from this point, in doing this it gives a more consistent result and reflects real-world driving conditions more accurately. You can easily see the Forge intercooler cools much quicker and delivers a much greater drop in temperature compared to OEM.
After more than six pulls on the dyno we still had super safe IATs and the Forge Motorsport intercooler gave results of 24°C, halving the factory’s intercooler intake temps from 48°C. These tests took place in relatively cold conditions with an ambient dyno cell temperature of 15°C proving how inefficient the stock intercooler is. In the summer months, the stock intercooler along with higher inlet air temperatures will have a hugely negative impact on the engine’s performance. In these conditions, the engine management will retard the ignition, resulting in a lower powered engine as temperatures rise and the ECU then pulls out the timing to stop detonation. On a mapped vehicle, the results will be even more detrimental and can lead to possible premature engine wear.
This intercooler combined with our intake, and a quality aftermarket cat back exhaust will deliver you unparalleled levels of performance. The final testing results were very notable - not only did the Forge Motorsport intercooler halve the IATS, it also significantly increased both power and torque over Hyundai’s claimed figures of 275bhp and 278lb.ft of torque, making an extremely impressive 307bhp and 347lb.ft.
The Forge Motorsport front mount intercooler has all the necessary hardware to install the kit in approximately 2.5 hours depending on competency and tools available.
Please Note: In line with our policy to constantly review, revise, and improve our product range, the appearance of the product you receive may differ from the one advertised.
Forge is the Gucci of car parts, quality is spot on aswell as their customer service. Ryan got the logo printed on the front of the intercooler for me which looks awesome, cheers Ryan!
Stage 2 time for me now, many thanks forge
All Forge Motorsport products come with a limited lifetime warranty. All warranty claims must be accompanied by the original proof of purchase to enable us to help you. Failure to supply this proof will result in your claim or enquiry being denied.
For further information, please call our customer service team on +44(0)1452 380999 or email firstname.lastname@example.org.
Do not use aggressive (acidic) car cleaning products, particularly traffic film remover solutions or shampoos to clean your intercooler, radiator or oil cooler. The use of these products can damage Forge Motorsport cooling systems and invalidate your warranty. These are often found at car washes. A light, warm, soapy solution (free of harsh acidic cleaning compounds) should be used to clean you cooler and thoroughly rinsed away. We recommend that you should inspect your product on a regular basis for bent and/or crushed fins. Any bent fins should be carefully straightened to allow ambient air to pass through the core face. At the time of installing your Forge radiator, an approved coolant must be used and added to the coolant system. Be sure you never mix coolant and always use distilled water.
This warranty does not apply to any defect in the goods arising from fair wear and tear, wilful damage, accident, negligence by you or any third party, use otherwise than as recommended by the Supplier, failure to follow the Supplier’s instructions, or any alteration or repair carried out without the Supplier’s approval.
Next day delivery applies to orders processed before 2pm Monday to Friday, subject to stock availability and geographical restrictions. 'Next day' refers to next working day. We cannot guarantee next day delivery for orders placed after this time. Full details
DELIVERY IS FREE OF CHARGE FOR ALL ORDERS £20 OR OVER
Products are sent by standard DPD service which is usually a next day service, but can take 2 days in transit. We reserve the right to ship smaller, lower value items via Royal Mail or other service. (Not including Scottish Highlands, Scottish Isles, Northern Ireland, Guernsey, Jersey, and Isle of Man).
Scottish Highlands, Scottish Isles, Northern Ireland, Guernsey, Jersey, Isle of Man, and Cumbria.
Delivery service charge will vary from £15.00 to £26.00. Small sized and low value products are sent by Royal Mail and can take up to 7 working days in transit. All other products are sent by standard UPS/DHL service and can take up to 5 days in transit, but we expect the majority of orders to be delivered within 2 days of dispatch.
Delivery service charges will vary from £10.00 + VAT (20%) to £95.00 + VAT depending on the quantity of product ordered, the related parcel size, and destination postcode. The average charge is approximately £24.00 and the value will be reflected before any charges are incurred during the product selection process.
Orders with a value below £20.00 GBP. Where parcel size permits, orders may be sent by Royal Mail recorded service at the fixed rate of £10.00 GBP + VAT. This will not be reflected at point of order confirmation and this adjustment will be made by the Forge Motorsport sales administration team provided the parcel size is smaller than 50mm high x 300mm long x 300mm wide. This delivery service adjustment will typically be made for low value product below £20.00 GBP + VAT and where the ordered product is small enough to fit in the above-mentioned parcel size.
The Royal Mail recorded service into Europe can take up to 10 working days in transit and tracking number details can be requested via the email@example.com general enquiry email. The Royal Mail tracking number can be entered into the Royal Mail search found in the following tracking service link www.royalmail.com/track-your-item. All other order product will be sent by DHL or UPS standard service taking up to 5 working days in transit.
Delivery service charges will vary from £12.00 to £250.00 GBP depending on the quantity of product ordered, the related parcel size, and destination postcode. The average charge is approximately £24.00 and the value will be reflected before any charges are incurred during the product selection process. Orders with a value below £20.00 GBP. Where parcel size permits, orders may be sent by Royal Mail recorded service at the fixed rate of £12.00 GBP. This will not be reflected at point of order confirmation and this adjustment will be made by the Forge Motorsport sales administration team provided the parcel size is smaller than 50mm high x 300mm long x 300mm wide.
This delivery service adjustment will typically be made for low value product below £20.00 GBP and where ordered product is small enough to fit in the above-mentioned parcel size. The Royal Mail recorded service into Europe can take up to 15 working days in transit and tracking number details can be requested via the firstname.lastname@example.org general enquiry email. The Royal Mail tracking number can be entered into the Royal Mail search engine found in the following tracking service link www.royalmail.com/track-your-item. All other order product will be sent by DHL/UPS standard service taking up to 5 working days in transit.
Whilst shipping outside of the UK may seem expensive, it ensures safe and timely delivery of your new Forge products. For further information on cost and delivery times, please contact Forge using the email@example.com email address if you require any more information. We reserve the right to change the delivery service and company at any time.
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