Company: Forge Motorsport

Uprated Intercooler for Suzuki Swift Sport 1.4 Turbo ZC33S

Product code: FMINT16
£479.99Inc VAT £399.99Exc VAT (VAT will be added during the checkout process)

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Description

Product Description

The Forge Motorsport intercooler is a perfect performance enhancing product that fits directly to the OEM mounting points making for an easy install in a short period of time.

Our technicians at Forge have increased the core to its maximum possible size within the parameters of the available space. The core used for this application is our industry leading bar and plate design with curved end tanks to aid better air flow and keeping pressure drop to less than 1 PSI. 

This design was created using Solidworks CAD and by using flow simulations along with hours of analysing data, we have created a product that is far superior than the OE intercooler.

The core and end tanks are finished in either raw silver aluminium or with a black textured anti corrosion coating, which not only looks superb, but also gives this product added longevity in the harshest of environments.

Our 10-row bar and plate core has over 75% more volume and has increased the front surface area by more than 25% over the OE cooler ensuring the Forge intercooler is the largest currently available on the market. 

The new Forge intercooler is suitable for fitting with Suzuki’s active cruise control (ACC) and brake assist module without any modification.

The end results of our testing:

After more than six pulls on the dyno we still had super safe IAT’s (inlet air temps), and the Forge Motorsport intercooler gave results of 20°C, compared to the OE intercoolers 32°C intake temperatures after only one pull.

 

 

These tests took place in relatively cold conditions with an ambient dyno cell temperature of 14°C, proving how inefficient the stock intercooler is. In warmer climates, the OE intercooler along with higher inlet air temperatures will have a detrimental impact on the Suzuki’s engine, resulting in the factory’s ECU to pull out timing to prevent detonation; resulting in power loss. On a remapped vehicle, this will be even further highlighted. 

Results over the stock intercooler gave some impressive gains, with nearly 9BHP just from a direct intercooler swap. You will also see from the graph below that torque was improved throughout the rev range, with peak figures being almost 10Nm. 

 

 

Combined with our Forge stage one tune and high flow cold air induction kit we made an impressive 178bhp along with huge torque gains resulting in 275lbft of torque.

Dimensions OE Intercooler

690L x 120H x 50W mm
Frontal area 828cm²
Volume 4.1 Litres

Dimensions Forge Intercooler

690L x 150H 70W mm
Frontal area 1035cm²
Volume 7.2 Litres 

The Forge intercooler is supplied with detailed installation instructions which should take in the region of 1.5 hours to install.

 

"Installed this bad boy last friday and the build quality is amazing, zero issues with fitment and the instructions are very good"

 

Please Note: In line with our policy to constantly review, revise, and improve our product range, the appearance of the product you receive may differ from the one advertised.

Product Reviews

Product Reviews

from on Nov 10th 2019
Installed this bad boy last friday and the build quality is amazing, zero issues with fitment and the instructions are very good.

One thing to note is that the OE IC weighs ~2kg and the Forge IC weighs ~ 5,5kg.

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Compatible Vehicles

Tags

Suzuki

Instructions

Warranty

Warranty Infomation

All Forge Motorsport products come with a limited lifetime warranty. All warranty claims must be accompanied by the original proof of purchase to enable us to help you. Failure to supply this proof will result in your claim or enquiry being denied.

For further information, please call our customer service team on +44(0)1452 380999 or email info@forgemotorsport.co.uk.

Shipping

Shipping

UK Mainland

DELIVERY IS FREE OF CHARGE FOR ALL ORDERS £20 OR OVER
Products are sent by standard DPD service which is usually a next day service, but can take 2 days in transit. We reserve the right to ship smaller, lower value items via Royal Mail or other service. (Not including Scottish Highlands, Scottish Isles, Northern Ireland, Guernsey, Jersey, and Isle of Man).

Scottish Highlands, Scottish Isles, Northern Ireland, Guernsey, Jersey, Isle of Man, and Cumbria.
Delivery service charge will vary from £15.00 to £26.00. Small sized and low value products are sent by Royal Mail and can take up to 7 working days in transit. All other products are sent by standard UPS/DHL service and can take up to 5 days in transit, but we expect the majority of orders to be delivered within 2 days of dispatch.

Europe

Delivery service charges will vary from £10.00 + VAT (20%) to £95.00 + VAT depending on the quantity of product ordered, the related parcel size, and destination postcode. The average charge is approximately £24.00 and the value will be reflected before any charges are incurred during the product selection process.
Orders with a value below £20.00 GBP. Where parcel size permits, orders may be sent by Royal Mail recorded service at the fixed rate of £10.00 GBP + VAT. This will not be reflected at point of order confirmation and this adjustment will be made by the Forge Motorsport sales administration team provided the parcel size is smaller than 50mm high x 300mm long x 300mm wide. This delivery service adjustment will typically be made for low value product below £20.00 GBP + VAT and where the ordered product is small enough to fit in the above-mentioned parcel size.
The Royal Mail recorded service into Europe can take up to 10 working days in transit and tracking number details can be requested via the despatch@forgemotorsport.co.uk general enquiry email. The Royal Mail tracking number can be entered into the Royal Mail search found in the following tracking service link www.royalmail.com/track-your-item. All other order product will be sent by DHL or UPS standard service taking up to 5 working days in transit.
 

Worldwide

Delivery service charges will vary from £12.00 to £250.00 GBP depending on the quantity of product ordered, the related parcel size, and destination postcode. The average charge is approximately £24.00 and the value will be reflected before any charges are incurred during the product selection process. Orders with a value below £20.00 GBP. Where parcel size permits, orders may be sent by Royal Mail recorded service at the fixed rate of £12.00 GBP. This will not be reflected at point of order confirmation and this adjustment will be made by the Forge Motorsport sales administration team provided the parcel size is smaller than 50mm high x 300mm long x 300mm wide.
This delivery service adjustment will typically be made for low value product below £20.00 GBP and where ordered product is small enough to fit in the above-mentioned parcel size. The Royal Mail recorded service into Europe can take up to 15 working days in transit and tracking number details can be requested via the despatch@forgemotorsport.co.uk general enquiry email. The Royal Mail tracking number can be entered into the Royal Mail search engine found in the following tracking service link www.royalmail.com/track-your-item. All other order product will be sent by DHL/UPS standard service taking up to 5 working days in transit.

Whilst shipping outside of the UK may seem expensive, it ensures safe and timely delivery of your new Forge products. For further information on cost and delivery times, please contact Forge using the info@forgemotorsport.co.uk email address if you require any more information. We reserve the right to change the delivery service and company at any time.