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Description
Product Description
Universal 100 Series Alloy Intercoolers - 60mm Core
Forced induction (compression of inlet air) produces heat. Heat can reduce power thus negating some of the benefits of forced induction in the first place. Incorporating an intercooler between the compressor and the plenum chamber greatly reduces the adverse effects of elevated air inlet temperatures. Forge Motorsport’s range of universal intercoolers begin with efficient cores sized to fit many forced induction applications. From there, a wide selection of end tank configurations offer numerous installation solutions. Using the highest quality cores, hand fabricated and welded by highly skilled craftsmen, our intercoolers offer excellent thermal properties, flow characteristics, minimal pressure drop and high volumetric efficiency.
We cannot advise if these intercoolers will fit your vehicle. For most applications we need to produce vehicle specific kits, rather than using “Universal” products. However for vehicles that are not covered in our range or where the vehicle is “non-standard” our Universal range can provide the perfect solution. A good starting point is to determine the physical space available to mount an intercooler and use the dimension tables to ascertain what will fit. Then looking at the type variants (position of the connecting tubes, and diameter, on the intercooler) decide how the hoses need to be routed and connect. Also consider how the intercooler will be secured or mounted. In nearly all cases, when utilising a Universal intercooler, the installer will require a suitable level of technical ability. Finally, if you think that the only answer would be a custom made intercooler, we will be happy to quote you for this, however we will require a dimensional drawing of what you require before we can do so.
100 Series |
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Core Dimensions - L x W x H mm (in) |
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Overall Dimensions - L x W x H mm (in) |
| Type 04 | 500 x 60 x 175 (19.69 x 2.37 x 6.89) | 680 x 80 x 200 | ||
| Type 05 | 500 x 60 x 175 (19.69 x 2.37 x 6.89) | 650 x 80 x 223 | ||
| Type 06 | 500 x 60 x 175 (19.69 x 2.37 x 6.89) | 650 x 115 x 200 | ||
| Type 07 | 500 x 60 x 175 (19.69 x 2.37 x 6.89) | 665 x 115 x 200 | ||
| Type 08 | 500 x 60 x 175 (19.69 x 2.37 x 6.89) | 680 x 80 x 200 | ||
| Type 09 | 500 x 60 x 175 (19.69 x 2.37 x 6.89) | 680 x 80 x 200 |
Please select the intercooler type and the tube sizes in the option menus .
We can also supply M8 threaded boss mountings or angular brackets as mounting points. Please contact us with your requirements.
PLEASE NOTE: PIPE DIAMETER IS THE OUTSIDE DIAMETER OF THE PIPE
Check your vehicle compatibility: Click here
Please Note: In line with our policy to constantly review, revise, and improve our product range, the appearance of the product you receive may differ from the one advertised.
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Compatible Vehicles
Instructions
Universal Alloy Intercooler - 100 Series
Warranty
Warranty Infomation
The majority of Forge Motorsport products come with a limited lifetime warranty (brakes pads excluded). All warranty claims must be accompanied by the original proof of purchase to enable us to help you. Failure to supply this proof will result in your claim or enquiry being denied.
For further information, please call our customer service team on +44(0)1452 380999 or email info@forgemotorsport.co.uk.
Do not use aggressive (acidic) car cleaning products, particularly traffic film remover solutions or shampoos to clean your intercooler, radiator, or oil cooler. The use of these products can damage Forge Motorsport cooling systems and invalidate your warranty. These are often found at car washes. A light, warm, soapy solution (free of harsh acidic cleaning compounds) should be used to clean you cooler and thoroughly rinsed away. We recommend that you should inspect your product on a regular basis for bent and/or crushed fins. Any bent fins should be carefully straightened to allow ambient air to pass through the core face. At the time of installing your Forge radiator, an approved coolant must be used and added to the coolant system. Be sure you never mix coolant and always use distilled water.
This warranty does not apply to any defect in the goods arising from fair wear and tear, wilful damage, accident, negligence by you or any third party, use otherwise than as recommended by the supplier, failure to follow the supplier’s instructions, or any alteration or repair carried out without the supplier’s approval.
Shipping
Shipping
UK Mainland
Next day delivery applies to orders processed before 12 noon Monday to Friday, subject to stock availability and geographical restrictions. 'Next day' refers to next working day. We cannot guarantee next day delivery for orders placed after this time. Whilst we endeavour to honour our next day service, next day delivery cannot be guaranteed due to other extenuating circumstances. Full details
Delivery is free of charge for all orders £200 (ex VAT) or over. Products are sent by standard DPD service which is usually a next day service, but can take 2 days in transit. We reserve the right to ship smaller, lower value items via Royal Mail or any other service. (Not including Scottish Highlands, Scottish Isles, Northern Ireland, Guernsey, Jersey, and Isle of Man where charges will vary).
Europe and Worldwide
Delivery service charges will vary depending on the quantity of product ordered, the related parcel size, and destination postcode. Live shipping rates will be calculated at checkout using ShippyPro and dependent on criteria, you will be given the option of DHL, DPD, or FedEx courier services.
Shipping into the EU - Duty Charge Information
All Forge products are sold with a Delivery Duty Unpaid (DDU) status and an import tariff may apply to your order. Customers will be contacted by the Customs and Excise authority in the destination country regarding payment prior to delivery, and it is important that correct contact telephone number and email information be submitted with the order to facilitate this part of the delivery process. Some couriers are charging an admin fee for shipping into the EU.
If we detect at checkout that you are located within the European Union (EU), you are eligible for a contribution towards your import duty and tax payments. We can add an additional 20% on the total cost of your order, we will then pay the duty and tax costs above your contribution. This offer will ensure the price you pay at checkout is the total you pay, with no additional charges. It will also ensure you have the fastest possible delivery, with no delays. For more information, please see here
Our shipping methods ensure safe and timely delivery of your new Forge products. For further information on cost and delivery times, please contact Forge using the info@forgemotorsport.co.uk email address if you require any more information. We reserve the right to change the delivery service and company at any time.
Forge Motorsport ships via either UPS, FedEx, DHL (primarily for outside of UK), DPD (primarily for UK), or any other courier we chose. Other shipping options may be available for an additional fee over and above the actual shipping costs. Once a product has left our warehouse and is in the possession of the shipping company, any claims must be made directly with that shipper however we can assist with most cases.
FAQ's and other info can be found here.
Expert Answers
hi there what is the overall length of type 05 regards
Hello
The overall length is 650mm
Hi, I've ordered a type 5 and have to wait 8 weeks but would like to get the mounts fitted could you give me the dimensions from centre to centre of each pipe and the height from bottom of cooler to top of pipes and from side of cooler to centre of pipes and dimensions where the bosses will be, thanks
The M8 mounting bolt positions are not finely toleranced, and the associated mounting point holes will ideally be slotted about a half inch in length to accommodate the associated centre to centre dimension tolerancing.
threaded M8 boss centre to centre dimension 440mm
dimension from the centreline of the M8 bosses to the centreline of the pipe stubs 70mm
customer also wants the overall length dimension from outer edge to outer edge 650-660mm
centre to centre of each pipe 580mm
height from bottom of cooler to top of pipes 210mm
side of cooler to centre of pipes 40mm
dimensions where the bosses will be 30mm from inside edge of end tank and within the centre line of the core which is also 30mm
Type 06 with 63mm outlets, what is the inside measurement between the pipes or from centre to centre of the pipes?
hello , approximately 550mm
Do you have pressure drop figures for this intercooler? Universal 100 Type 08 - Running at 1 - 1.2 bar at inlet
hello , the pressure drop will be minimal , approximately 2 psi at 1.1 bar of boost
